Newamstar’s Turnkey Project Solution For Drinking Water Industry

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As living standard increases, more attention has been paid to personal health, leading to a common trend of drinking bottled water either in-house or outdoors. Since the 21st century, bottled water has seen a matured growing on Chinese drinking water market, holding a 40% market share which ranks the top among all the other beverages. Bottled water has also been classified in groups, such as purified water, mineral water, natural water, and mineralized water, etc.

Drinking water industry, therefore, went through a boom. Out of numerous options, global well-known brand Coca Cola has chosen companies like Zhuhai Zhongfu, Nanjing Maoding, and Jinan Quanxing as their OEMs to produce qualified products. Brand names under Coca Cola have been widely spread ever since, with various products occupying a competitive market position.

As a close partner of Coca Cola, Newamstar has already had a profound connection with it and have provided a number of advanced production lines & high-standard equipment. Once again, in Jinan Zhangqiu, another shake-hand between two parties has been witnessed.

Jinan Quanxing Beverage Ltd., as a fully-owned subsidiary of Nanjing Maoding Food Ltd., has the same major business as Maoding, which serves as OEM of Coca Cola for water bottling lines and barreled water filling lines. Nanjing Maoding produces OEM products for Taigu Cola, and Jinan Quanxing produces for Zhongliang Cola.

Before Coca Cola launched 11.8g light-weight bottled water, Jinan Quanxing used to produce 16g products same as the rest of factories. Between 2010 and 2011, Taigu Cola first introduced light-weight bottled water into market, and was very well received by customer. Also, they benefited from lower costs and consequently enlarged market share. In order to satisfy product upgrading requested by Coca Cola, Zhongliang Cola began to promote light-weight bottled water since second half of 2011. Jinan Quanxing as a major OEM in North China was pointed one of the first to produce light-weight products.

Jinan Quanxing has an advantage in geographical location. It is based in Zhangqiu city in Shandong Province, with exposure to the whole North China market. Therefore, Jinan Quanxing has always received great amount of production targets from Zhongliang Cola, which naturally requires high-productivity equipment with working stability and low energy consumption. Back in 2010, Newamstar introduced the first 36,000BPH high-speed blowing-filling-capping combiblock and then was put in production in Nanjing Maoding at the beginning of 2011. Great performance of Newamstar equipment at Nanjing Maoding gave a convincing reference to Jinan Quanxing, who is as close as family with Nanjing Maoding. Consequently, Newamstar became their first option. After several analyses gone through headquarters of Nanjing Maoding and the acknowledgement by Zhongliang Cola, decision was made soon to continue working with Newamstar. A deal of a 36,000BPH light-weight bottle combiblock was signed and decided to be installed at Jinan Quanxing factory. At the same time, as supporting the use of the combiblock, they also purchased one set of 24T/hr 2nd stage RO Water Treatment System.

Contract was signed in September 2011 with a very tight delivery schedule in order to catch beverage sales peak season in 2012.Even though, Newamstar team has worked laboriously day by day under personal leadership by managers, and successfully finalized assembly and delivered the equipment to Jinan Quanxing factory by Spring Festival. In order to have production started as soon as possible, right after Spring Festival, Newamstar technicians arrived at Jinan Quanxing factory the earliest they could for installation and commissioning. In half month, the whole line was in trial-production, and Jinan Quanxing has become the first light-weight bottled water OEM of Zhongliang Cola in North China area. Products manufactured have covered the whole Shandong Province, Beijing, Tianjin, etc., with demand exceeding supply. Meanwhile, Quanxing has also gained a generous profit for manufacturing.

With high speed, lightweight production, and energy saving advantage, Newamstar 36,000BPH combiblock has received a great amount of acknowledgments by either overseas or domestic brands, such as CocaCola, Nestle, Ganten, Zhongfu, etc. Up till now, there are nearly 10 lines of 36,000BPH combi lines running at customer site smoothly. During the time, Newamstar has developed new designs for combi series so as to meet different customer demand and market trend. Various production capacities of 24,000BPH, 48,00BPH, and 54,000BPH combi have provided customer with different options, as well as settled a benchmark to the beverage packaging industry.

Newamstar has always dedicated to help pursuing customer’s dream. We gain motivations out of trusts from our customers, and will always put our best efforts to create great values.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

  • Product Range: Production capacity from 12,000 BPH to 80,000 BPH.
  • Applications: It is applied to PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc.
Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation oflogistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstaroptimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage systemIntegrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software FlexSimand excellent simulation designers, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic systembased on stereoscopic warehouse system, will build automated logistics system by using AGV non-rail Intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

New age, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

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